From Idea to Rack: A Complete Guide to Product Development, Merchandising & Sampling in Indian Fashion Brands
- Gaurav Mandal

- Jul 19
- 2 min read
In the ever-evolving Indian fashion landscape, building a successful collection is more than just creative genius—it's a careful balance of product development, merchandising planning, and order execution. Whether you’re a budding designer or a growing fashion brand, understanding these interconnected pillars is key to scaling your business sustainably
1. Product Development: From Concept to Sample
Product development is the heart of any fashion brand—it transforms a moodboard into a tangible garment. This journey includes trend research, material sourcing, silhouette development, and prototyping.
Steps in Product Development:
Stage | Description | Example (Indian Brand) |
Trend Research | Study global and local trends, forecast colors, silhouettes | Masaba Gupta merges Indian kitsch with Western silhouettes |
Moodboard Creation | Visual direction for collection | Anavila uses earthy palettes, nature themes |
Fabric Sourcing | Identify seasonal, cost-effective fabrics | Raw Mango uses handwoven silks from Benaras |
Sketching & Tech Packs | Technical drawings + garment specs | Digital flat sketches & detailed measurements |
Proto Sample | Initial sample to check form and fit | FableStreet tests officewear fit on diverse body types |
2. Merchandising Planning: Assortment Meets Market Logic
Merchandising is where creativity meets commercial viability. It involves planning the right mix of styles, price points, sizes, and colors tailored to the target market.
Merchandising Checklist:
Assortment Plan: Segment into tops, bottoms, dresses, occasionwear, etc.
Good-Better-Best Pricing Strategy: Offer SKUs across entry, core, and premium bands
Platform-specific Strategy: Adjust assortment for D2C, Nykaa, or Pernia’s
MOQ and Lead Time Planning: Align with manufacturer capacity
Seasonal Calendar Mapping: Drop-wise planning for festive, wedding, or summer seasons
Example:
House of Fett plans capsule collections for Myntra (₹3–6K) and showcases couture-inspired limited edition lines for its D2C site (₹12–18K).
Pro Tip: Keep a 60:30:10 ratio for core styles, fashion-forward capsules, and experimental runway pieces.3. Sampling Basics: Your First Proof of Concept
Sampling is the bridge between product development and production. It ensures that the design is feasible, cost-effective, and production-ready.
Types of Samples:
Sample Type | Purpose | Notes |
Proto Sample | Basic design & silhouette approval | Often unlined or incomplete |
Fit Sample | Checks garment fit & drape | Must be tested on live models |
Size Set | Tests all sizes | Usually S, M, L, XL or 36–44 |
Salesman Sample | Used in B2B sales meetings or shoots | Perfectly finished |
Pre-Production Sample (PPS) | Final check before bulk | Must be signed off for quality |
Example:
Okhai, which works with rural artisans, tests embroidery density and color bleeding during sample stage to ensure production matches the handcrafted quality.4. Order Execution: From Sampling to Shipping
Once samples are approved, execution begins—this is where operations and communication matter most.
Order Execution Workflow:
PO (Purchase Order) Finalization
Material Procurement (Fabrics, Trims, Tags)
Cutting and Stitching Coordination
Inline Quality Checks
Final QC + Packing
Dispatch & Delivery to Marketplace/DC

Example:
Suta Bombay, known for its sustainable saris, uses staggered production with artisan clusters and closely monitors packing and labeling standards for Amazon and Nykaa Fashion.
Conclusion: A Symbiotic Cycle
Fashion is not just about beautiful design—it's a business of precision, planning, and partnerships. For Indian fashion brands, building that delicate balance between handcraft and market demand requires strong sampling systems, detailed merchandise planning, and agile order execution.
Remember: The best brands don’t just design—they deliver with consistency, quality, and market alignment.
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